Conceptual study for wastewater treatment in the textile industry

Client

Leading textile company

Application

Industrial waste water treatment

Purpose of the project

The purpose of the project is to evaluate the possible treatment trains required to allow the Client to discharge into the sewerage system in the event that the current discharge exemptions are revoked. It is emphasised that the limits provided for by Legislative Decree 152/06 are not in force at present for the Client, which has nevertheless considered the possibility of envisaging a treatment plant capable of achieving these objectives, with a view to environmental improvement and planning future actions.

The study was not limited to assessing possible tail-end plant alternatives, but an evaluation was carried out in cooperation with the client to carry out a water balance of the production process and evaluate possible management interventions.

A study was carried out on the discharged flow rates by recording them on an hourly basis. In addition, an analytical campaign was carried out to better characterise the discharged effluent.

Finally, the design made it possible to evaluate various plant alternatives, either by means of a traditional biological process (CAS) or by means of a membrane process (MBR). Finishing treatments with ozone and activated carbon were also designed, in order to remove any colour components typical of the textile industry.

Team

Project manager

Senior Process Engineer

Designer

Timing

April 2021 – September 2024

Work amount

Estimated amount of works: €4M

Performed services

  • Plant audit
  • Sampling plan and project basis
  • Technical-economic conceptual study

Activities

  • Analysis of plant discharges with preparation of a plant water balance;
  • Programming analytical plan and subsequent statistical analysis of individual plant flows;
  • Definition of project bases, in agreement with the client;
  • Preliminary design for different plant alternatives, with CAPEX-OPEX and pros and cons of each alternative to allow the client to select the most suitable solution for their needs.

Project Plus

  • Improvement of sewerage discharge.
  • Supporting the client in understanding its water cycle and the activities with the greatest impact on discharge into the sewerage system.
  • Evaluation of possible reuses within the plant;
  • Supporting the client to balance optimisation of costs, energy consumption, space occupied, management complexity.