Phosphorous recovery from sewage sludge ash

Client

Politecnico di Milano

Application

Sludge treatment, material recovery

Purpose of the project

The aim of the project is to define a treatment line for the recovery of phosphorus from sewage sludge ash.

The main source of phosphorus is phosphate rock mining, and three quarters of the world’s currently active mines are located in Morocco and North Africa, China, the US and Russia. In 2014, the European Union included phosphorus in its list of 20 critical raw materials, i.e. those with a high economic importance and a high supply risk.

Two possible treatment lines were envisaged depending on the type of acid used, divided into three process steps:

  • Step 1 – Ash leaching: acidification of the effluent (with HCl or H2SO4) aimed at solubilising the phosphorus present in the ash, with subsequent separation of the solid content to obtain a supernatant as rich as possible in dissolved phosphorus and low in other types of solids.
  • Step 2 – Separation of phosphorus: basification of the effluent by addition of lime, leading to sedimentation of phosphorus as calcium phosphate Ca3(PO4)2.
  • Step 3 – Final Finishing: to be evaluated according to the destination of the effluent.

In addition, a pilot-scale plant was subsequently hypothesised to evaluate the process.

Team

Project manager
Process engineer
Draftsman

Timing

February 2023 – March 2023

Work amount

Estimated amount of works for the dimensioned plant 4M€

Performed services

Evaluation of different plant alternatives with block diagram, mass balance, Process Flow Diagram and CAPEX/OPEX estimation.

Activities

  • Definition of project bases;
  • Mass balance sheet drafting;
  • Block diagram and process flow diagram elaboration;
  • CAPEX/OPEX estimation.

Project Plus

  • Recovery of phosphorus as a raw material from a waste matrix;
  • Valorisation of sewage sludge ash;
  • Optimisation of the environmental impacts of the treatment required;
  • Collaboration with the Milan Polytechnic enabled the development of a master’s thesis in which SEAM staff acted as a counterpart.